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MetPrep have continued to pursue excellent software solutions for all metallurgical investigations. The Soft Imaging solutions of Analysis and a4i can grow into complete laboratory solutions.

Digital Image Analysis.

 

analySIS Five. 

 

  • Push button solutions for
    Cast Iron Analysis
    Grain Size Evaluation
    Coatings
    Endoscopy
    Concrete
    Particle Analysis
    Filter Contamination Analysis.
    Inclusion Rating System.
  • Automated Stage Controls.
  • Full Reporting Mechanism

Cast Iron Solver.

 

AnalySIS Cast Iron . 

 

  • Automatic analysis and classification of the graphite in cast iron.
  • Analysis of shape, size and distribution simultaneously.
  • ASTM, DIN and ISO standards supported.

Steel Solver.

 

AnalySIS Steel Solver. 

 

  • Process orientated software solution for steel laboratories.
  • Offers grain size analysis using the intercept or planimetric methods according to DIN 50601, STM E 112 and JIS G551/2.
  • Also available with digital chart comparison.

Steel Factory

 

Grain Size Analysis by Intercept & Planimetric methods. 

 

  • Determination of grain sizes using intercept methods by selection of norm intercept patterns to ASTM E112 or DIN 50601.
  • Horizontal, vertical, diagonal, circular and combined line configurations are supported
  • Automatic grain boundary reconstruction with elimination of inclusions and artefacts.
  • Intercept and planimetric methods available.

Inclusions Rating.

 

Inclusion Assessment. 

 

  •  

Filter Inspection.

 

Filter Inspection.

 

  • Analysis & classification of particles of dirt on circular filters.
  • Automation eliminates any possibility of user interference.
  • Software operates camera, microscope & stage
  • The results provided are particle and classification maps as well as particle data.

Wafer Inspection.

 

Wafer Inspection.

 

  • Fully automatic inspection of wafers providing classification of contamination and defects.
  • Automation eliminates any possibility of user interference.
  • Software guarantees that wafers are positioned correctly.
  • The resulting data is shown in sheets and diagrams and is easy to insert into reports

Particle Analysis.

 

Particle Detection & Morphology.

 

  • Software supports the analysis of multi-phase objects
  • eg in a porous material, both voids and grains can be inspected and classified simultaneously.
  • Verification of results is easy because the measurement results are linked to the particle within the image.

The a4i programs include

Digital Image Analysis.

 a4i analysis - Click for brochure overview

Aquinto IA. 

 

  • Solutions for:-
    Phase Analysis.
    SG Iron
  • Flake Iron
    Grain Size
    Particle Analysis
    Dendritic Arm Spacing
    Line Fraction
  • Integration with motorized stages available

Digital Image Analysis.

 

Particle Size. 

 

  • Measurement of any object: pore, impurities, shrink voids, etc.
  • Automatic seperation of touching objects.
  • Measurement area can be entire image or selected area.
  • Determination of particle fractions and size distribution.

Digital Image Analysis.

 

Grain Size. 

 

  • Determination of grain sizes in single-phased, ferritic and dual-phased, ferritic-pearlitic structures according to ASTM E112 or DIN 50601.
  • Other grain structures can be analyzed as well.
  • Automatic grain boundary reconstruction with elimination of inclusions and artefacts.
  • Automatic measurement using the line intercept method with capability of interactive corrections.
  • Determination of ASTM grain size, lineal grain size and distibution characteristics.
  • Calculation of anisotropy.
  • Determination of secondary phase in multi-phased structures.

Digital Image Analysis.

 

Coating Thickness. 

 

  • Interactive measurement of single- and multi-layered coating by indicating coating boudaries with the mouse.
  • Measurementalong horizontal or vertical test lines with equal distances between them.
  • Porosity and other objects do not effect measurement results.
  • Determination of the mean coating thickness and the histogram of the coating thickness distribution.

Digital Image Analysis.

 

Dendritic Arm Spacing. 

 

  • Determination of the mean dendrite arm spacing in cast aluminium.
  • Threshold detection of dendrites used.

Digital Image Analysis.

 

Cast Iron G. 

 

  • Examination of globular cast iron material according to standard specifications EN ISO 945 resp. ASTM A247-67 (1998).
  • Assessment of graphite particle size.
  • Determination of the proportions of graphite, ferrite and pearlite.
  • Determination of nodularity.

Digital Image Analysis.

 

Cast Iron L. 

 

  • Automatic classification of the configuration of flake graphite material according to standard specifications EN 945 resp. ASTM A247-67 (1998)
  • Optional training of a classifier using a representative population. All combinations of A-, B-, or A-, D-, E- graphite can be freely defined.
  • Automatic evaluation of all consecutive structure images.

MetPrep Ltd, Curriers Close, Charter Avenue, Coventry. CV4 8AW
Tel:024 7642 1222 Fax: 024 7642 1192
Website: www.metprep.co.uk

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