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Etchants.
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MetPrep
Ltd are delighted to be able to publish a range of standard etchants.
Our
intention is to offer a more comprehensive range of preparation parameters that
will enable you to improve your own preparation techniques.
We will also attempt to
include any etchants that you would be happy to recommend. Please send the
details to Metprep Ltd.
Where water is advised please note that this
refers to distilled water in all cases.
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Carbon Steels.
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Macro
Etch
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10%
Nital 10ml Nitric Acid 90ml Methanol
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Versatile
macro etch for Iron & Steel. Carburized and Decarburized areas as well as
segregation.
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Micro
Etch
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Nital 1-10ml
Nitric Acid 90-99ml Methanol
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Most
common etchant for Iron, Carbon and Alloy Steels & Cast Irons. Reveals alpha
grain boundaries and constituents. The 2% solution is the most common. Use by
immersion for up to 60 seconds or by swabbing. The 5-10% solution is used for
high-alloy steels.
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Micro
Etch
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Picral 2-4g
Picric Acid 100ml Ethanol
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Generally
used for Iron and heat treated Steels. Recommended for pearlite, marteniste and
bainite structures. Use by immersion or swabbing.
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Micro
Etch
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Vilella's
Reagent 1g Picric Acid 5ml HCl 100ml Ethanol
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General
structure of low alloy steels. Reveals prior austenite grain boundaries and
bainitic structures.
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Stainless Steels.
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Macro
Etch
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Marble's
Reagent 50ml HCl 25ml Saturated aequous solution of Copper(II)
Sulphate
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Used for revealing general structure. |
Micro
Etch
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Acid Ferric Chloride 10 g Ferric Chloride 30 ml HCl 120 ml Water
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Swab etch to reveal general microstructure.
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Micro
Etch
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Kallings
Solution 2 g Cupric Chloride 40-80ml Methanol 40ml Water 40ml
Hydrochloric Acid
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Ferrite
and Martensite are darkened. Austenite appears light and carbides are
unaffected.
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Micro
Etch
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45ml Glycerol 15ml Nitric Acid 30ml Hydrochloric
Acid
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For
stainless steels with high Cr content. Also Cr-Ni Cast steels.
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Tool Steels.
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Micro
Etch
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Sodium
Picrate 1g Sodium Picrate 100ml Water use boiling
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Iron
Tungstide is quickly darkened, Iron-Tungsten Carbide is slowly darkened and
cementite is unaffected.
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Micro
Etch
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Methanol
Regia 5 ml Nitric Acid 10 ml HCl 100ml Methanol
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General microstructure.
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Titanium Alloys.
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Macro
Etch
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50ml
HCl (1.19) 50ml Water
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For
differentiation of alpha and beta Titanium.
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Macro
Etch
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30ml
HCl (1.19) 10ml HF 10ml Nitric Acid 50ml Water
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General
purpose macro etch for all Titanium alloys.
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Micro
Etch
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Kroll's
Reagent 2ml HF 10ml Nitric Acid 88ml Water
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Useful
etchant for most Ti based materials, especially Ti-Al-V alloys.
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Micro
Etch
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15ml Hydrogen Peroxide 10ml Aqueous solution of Potassium
Hydroxide 80ml Water
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Swab
etch for Titanium, Ferro-Ti, Ti-Al-V-Sn alloys. Alpha Ti is attacked, beta Ti is
left unchanged.
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Copper Alloys.
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Macro
Etch
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50ml
Nitric Acid (1.40) 50ml Water
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Macro
etch for most Copper and Brasses. For grains and cracks.
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Micro
Etch
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5g
Iron (III) Nitrate 25ml HCl 70ml Water
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General
purpose etchant that reveals grain boundaries. Use by immersion.
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Aluminium Alloys.
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Macro
Etch
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Mixed
Acids 5ml HF 20ml Nitric Acid 20ml HCl 60ml Water
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Useful
macro etch for most Al based materials. Reveals grain size, rolling directions
and welded joints. De-smut in 35% Nitric Acid afterwards.
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Micro
Etch
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Keller's
Reagent 2.5 ml Nitric Acid 1.5 ml HCl 1 ml HF 95 ml Water
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Most
common etchant for Al & Al Alloys, except high Si alloys. Swab etch 10 - 20
seconds.
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Nickel Alloys.
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Macro
Etch
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10g
Copper Sulphate 50ml HCl 50ml Ethanol 50ml Water
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Versatile
macro etch for Nickel & Nickel based Alloys. May reveal grain structure in
Superalloys.
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Micro
Etch
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Kalling's 2g
Copper Chloride 40ml HCl 40-80ml Ethanol
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Useful
etchant for superalloys and stainles steels as well as Ni-Cu alloys. Good for
grain structure. Generally used as swab etch.
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Magnesium Alloys.
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Macro
Etch
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Mixed
Acids 5ml HF 20ml Nitric Acid 20ml HCl 60ml Water
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Useful
macro etch for most Mg based materials.
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Micro
Etch
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Acetic
Picral 100g Picric Acid 200ml Methanol 800ml Acetic Acid 800 ml
Water
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For
general structure, reveals grain boundaries and twins. This solution must be
allowed to age for 24 hours
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Micro
Etch
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Citric
Acid 10g Citric Acid 90 ml Water
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General
structure. |
Micro
Etch
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Acetic
Picral 2ml Nitric Acid 98ml Methanol
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General
structure, particularly good for Zr containing alloys.
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Molybdemum & Tungsten.
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Micro
Etch
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36g
Sodium Hydroxide 36g Potassium Ferricyanide 100ml Water
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Immersion
etch for 10secs
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Niobium/ Tantalum Alloys.
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Micro
Etch
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5ml
HF 95ml Nitric Acid
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Useful
etch for Niobium.
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Micro
Etch
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60
ml HF 20ml Nitric Acid 20ml Glycerol
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General
structure for Niobium.
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Micro
Etch
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50ml
HF 10g Ammounium Fluoride
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For
Tantalum. A much shorted etching time is required when the reagent is
hot.
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MetPrep
Ltd, Curriers Close, Charter Avenue, Coventry.
CV4 8AW Tel:024 7642 1222 Fax: 024 7642
1192 Website: www.metprep.co.uk
Copyright(c) 2003 MetPrep Interactive. All rights reserved. sales@metprep.co.uk
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