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Etchants.


MetPrep Ltd are delighted to be able to publish a range of standard etchants.

Our intention is to offer a more comprehensive range of preparation parameters that will enable you to improve your own preparation techniques.

We will also attempt to include any etchants that you would be happy to recommend. Please send the details to Metprep Ltd.

Where water is advised please note that this refers to distilled water in all cases.

Carbon Steels.

Macro Etch

10% Nital
10ml Nitric Acid
90ml Methanol

Versatile macro etch for Iron & Steel. Carburized and Decarburized areas as well as segregation.

Micro Etch

Nital
1-10ml Nitric Acid
90-99ml Methanol

Most common etchant for Iron, Carbon and Alloy Steels & Cast Irons. Reveals alpha grain boundaries and constituents. The 2% solution is the most common. Use by immersion for up to 60 seconds or by swabbing. The 5-10% solution is used for high-alloy steels.

Micro Etch

Picral
2-4g Picric Acid
100ml Ethanol

Generally used for Iron and heat treated Steels. Recommended for pearlite, marteniste and bainite structures. Use by immersion or swabbing.

Micro Etch

Vilella's Reagent
1g Picric Acid
5ml HCl
100ml Ethanol

General structure of low alloy steels. Reveals prior austenite grain boundaries and bainitic structures.


Stainless Steels.

Macro Etch
Marble's Reagent
50ml HCl
25ml Saturated
aequous solution of
Copper(II) Sulphate

Used for revealing general structure.

Micro Etch

Acid Ferric Chloride
10 g Ferric Chloride
30 ml HCl
120 ml Water

Swab etch to reveal general microstructure.

Micro Etch
Kallings Solution
2 g Cupric Chloride
40-80ml Methanol
40ml Water
40ml Hydrochloric Acid

Ferrite and Martensite are darkened. Austenite appears light and carbides are unaffected.

Micro Etch
45ml Glycerol
15ml Nitric Acid
30ml Hydrochloric Acid

For stainless steels with high Cr content. Also Cr-Ni Cast steels.

 

Tool Steels.

Micro Etch
Sodium Picrate
1g Sodium Picrate
100ml Water
use boiling

Iron Tungstide is quickly darkened, Iron-Tungsten Carbide is slowly darkened and cementite is unaffected.

Micro Etch
Methanol Regia
5 ml Nitric Acid
10 ml HCl
100ml Methanol

General microstructure.

Titanium Alloys.

Macro Etch
50ml HCl (1.19)
50ml Water
For differentiation of alpha and beta Titanium.
Macro Etch
30ml HCl (1.19)
10ml HF
10ml Nitric Acid
50ml Water
General purpose macro etch for all Titanium alloys.
Micro Etch
Kroll's Reagent
2ml HF
10ml Nitric Acid
88ml Water
Useful etchant for most Ti based materials, especially Ti-Al-V alloys.
Micro Etch
15ml Hydrogen Peroxide
10ml Aqueous solution
of Potassium Hydroxide
80ml Water
Swab etch for Titanium, Ferro-Ti, Ti-Al-V-Sn alloys. Alpha Ti is attacked, beta Ti is left unchanged.

Copper Alloys.

Macro Etch
50ml Nitric Acid (1.40)
50ml Water
Macro etch for most Copper and Brasses. For grains and cracks.
Micro Etch
5g Iron (III) Nitrate
25ml HCl
70ml Water
General purpose etchant that reveals grain boundaries. Use by immersion.

Aluminium Alloys.

Macro Etch
Mixed Acids
5ml HF
20ml Nitric Acid
20ml HCl
60ml Water
Useful macro etch for most Al based materials. Reveals grain size, rolling directions and welded joints.
De-smut in 35% Nitric Acid afterwards.
Micro Etch
Keller's Reagent
2.5 ml Nitric Acid
1.5 ml HCl
1 ml HF
95 ml Water
Most common etchant for Al & Al Alloys, except high Si alloys. Swab etch 10 - 20 seconds.

Nickel Alloys.

Macro Etch
10g Copper Sulphate
50ml HCl
50ml Ethanol
50ml Water
Versatile macro etch for Nickel & Nickel based Alloys. May reveal grain structure in Superalloys.
Micro Etch
Kalling's
2g Copper Chloride
40ml HCl
40-80ml Ethanol
Useful etchant for superalloys and stainles steels as well as Ni-Cu alloys. Good for grain structure. Generally used as swab etch.

Magnesium Alloys.

Macro Etch
Mixed Acids
5ml HF
20ml Nitric Acid
20ml HCl
60ml Water
Useful macro etch for most Mg based materials.
Micro Etch
Acetic Picral
100g Picric Acid
200ml Methanol
800ml Acetic Acid
800 ml Water
For general structure, reveals grain boundaries and twins.
This solution must be allowed to age for 24 hours
Micro Etch
Citric Acid
10g Citric Acid
90 ml Water
General structure.
Micro Etch
Acetic Picral
2ml Nitric Acid
98ml Methanol
General structure, particularly good for Zr containing alloys.

Molybdemum & Tungsten.

Micro Etch
36g Sodium Hydroxide
36g Potassium Ferricyanide
100ml Water
Immersion etch for 10secs

Niobium/ Tantalum Alloys.

Micro Etch
5ml HF
95ml Nitric Acid

Useful etch for Niobium.
Micro Etch
60 ml HF
20ml Nitric Acid
20ml Glycerol
General structure for Niobium.
Micro Etch
50ml HF
10g Ammounium Fluoride
For Tantalum. A much shorted etching time is required when the reagent is hot.

MetPrep Ltd, Curriers Close, Charter Avenue, Coventry. CV4 8AW
Tel:024 7642 1222 Fax: 024 7642 1192
Website: www.metprep.co.uk
 

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